Jan Ernst Matzeliger. |
On May 19, 1885 Jan Ernst Matzeliger’s revolutionary
Shoe Lasting Machine was introduced into production at a Lynn,
Massachusetts factory. Within a few
years American production of factory-made shoes exploded and costs
per pair to consumers dropped more than 50%. Lynn became the center of a major
industry.
Matzeliger’s
road to being an inventor was anything but ordinary. He was born in 1852 in Paramaribo,
Dutch Guiana (now Surinam) in South America of
a Dutch engineer and a local Black woman. Matzeliger inherited his
father’s talent for mechanical equipment, working with him at his machine
shop from the age of 10 and mastering the repair and maintenance of
complicated machinery.
But despite
his talents, his future was clouded. As
a creole or mulatto he could not be sent to Holland for a professional
education and he was not well accepted either among the white colonial
elite or the mostly African and Indian local population.
At the age of
20 he signed on a merchant vessel and spent two years as a seaman
before deciding to settle in Philadelphia.
Knowing only rudimentary English, he had a hard time finding
work until connecting to the local Black population through church. They helped him find work repairing equipment
of various kinds before he got a steady job in a small shoe maker’s shop.
Local shops
like the one in which he worked still made most of the shoes worn by
Americans. The introduction of heavy
sewing machines and cutting equipment had increased the speed at which
shoemakers could produce their wares since the peg and awl days of hand
construction, but building finished shoes was still a laborious, hand
operation. Matzeliger took to his new
trade, but recognized that tools could be improved.
In 1877 he
moved to Lynn, where nearly 50% of the nation’s shoes were being produced in
local factories. The Civil War
had stimulated the need for hundreds of thousands of pairs of shoes and boots
to be manufactured quickly to meet the needs of the Army. Using the same mechanical equipment that
Matzeliger found in the local Philadelphia shop, companies were able to produce
more by installing many cutting and sewing machines.
But shaping
the tops and attaching them to the bottoms could not be mechanized and was done
by highly skilled hand lasters who stretched and shaped leather over wood
or stone molds called lasts and attached them to the
soles. Even the most skilled artisan
could produce no more than 50 pair of shoes in a ten hour day. The lasters were organized into a craft
union which was able to demand high wages.
After trying
for months, Matzeliger was finally able to get work in one of the local factories
and began studying how the master lasters manipulated the leather and began
sketching ideas. He knew that he had to
educate himself in English to read and master technical information, so he
attended night school after his ten hour shifts. He lived a lonely, isolated life as one of
the few people of color in Lynn shunned by his fellow workers. He lived in a cramped room and found his only
comfort in the fellowship of the local Congregational Church, the only
one in town that accepted Black members.
Slowly,
Matzeliger began to find solutions to the complicated puzzle and began to make
models of a new machine from whatever meager materials he had at hand—scrap
wood, wire, a cigar box, bits of metal he laboriously hand
shaped. By the early 1880’s he knew he
was onto something, but needed money to get the materials needed to build a
full scale working model.
Word of his
tinkering got out, despite his efforts at secrecy and he was pressured, if not
threatened, by the skilled hand lasters to abandon his project. But it was also attracting interested
potential buyers. He was offered first
$50,000 and eventually $1.5 million for the rights to his as yet unpatented
machine.
Knowing its
true value he would not sell. He held
out until he got the money to finish his model in exchange for a two-thirds
share in the machine.
Mechanical drawings for Metzliger's shoe lasting machine and another improvement to shoe production, a tack distributor. |
After
completing his third model in 1883 he applied for a patent. Patent Office officials in Washington
at first refused to believe that a machine could actually do all of the
complicated actions of a laster as many failed patents attested. They sent an inspector to witness the machine
in action. Astonishingly, it worked as advertised
and Matzeliger’s patent was granted.
His perfected
machine held a shoe on a last,
gripped and pulled the leather down around the heel, set and drove in the
nails, and then discharged the completed shoe. It could produce up to 700 pair
of shoes a day.
After the 1885 introduction into production, demand for
Matzeliger’s machines soared. In 1889
the Consolidated Lasting Machine Company
was formed with Matzeliger a substantial minority owner. His future seemed bright. He continued to work on other improvements
for shoe production and submitted five more patent applications.
One of the many humming shoe factories in Lynn using Matzeliger's equipment making the city the center of the American shoe industry. |
After the 1885 introduction into production, demand for
Matzeliger’s machines soared. In 1889
the Consolidated Lasting Machine Company
was formed with Matzeliger a substantial minority owner. His future seemed bright. He continued to work on other improvements
for shoe production and submitted five more patent applications.
But before reaping the benefits of his inventions, still
living alone in a single room, Matzeliger died of tuberculosis the same
year. He left his models and his stock
in the new company to the congregation that took him in, the First Congregational Church in
Lynn.
Lynn and near-by communities thrived for generations as the
center of the American shoe industry until the 1970s when changing fashions to rubber-soled athletic style shoes and
competition from foreign manufactures decimated the industry. By the early 21st Century the American shoe industry made possible by Matzeliger
was defunct.
Matzeliger himself slipped into obscurity until
“rediscovered” by Black history
researchers. He was honored on a postage stamp on September 15, 1991.
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